Drill Through Acrylic Sheet

Drilling holes in acrylic requires the use of a drill bit specially designed for use with plastics. This way the drill bit enters the plywood when it exits the plastic and avoids chipping the surface on the bottom. It is possible to drill acrylic with regular metal drill bits.

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Drill through acrylic sheet.

Plexiglass also known as acrylic sheet poly methyl methacrylate lucite perclax or perspex is popular for its features which enhance its performance. The chip should break off immediately. Plastic drill bits can drill through plastic. The gradually go up in drill bit sizes until you reach your desired diameter.

These bits come in a variety of diameters at home improvement or hardware stores. If this is not the case the drill is too slow. Place the drill perpendicular to the acrylic sheet and set the drill to medium speed immediately. Here is a video on how to properly drill through acrylic plexiglass.

However the likelihood of melting chipping cracking or breaking the acrylic is much higher. The plexiglass drill bits have geometric structures different from the traditional drill bits that allow them to puncture easily through the acrylic. First you need to drill a small diameter pilot hole to get started. Ensure you go slow stop often to cool the drill and always support the sheet.

Plastic drill bits shave or scrape plexiglass acrylic or plastic away layer by layer. Apart from the power drill you also need to have a piece of wood permanent markers or grease oil masking tape and spray lubricant. Standard metal drill bits will work but without extensive modification the metal drill bit will crack and chip the brittle acrylic sheet. These metal drill bits have ground flukes with 90 degree points and 0 degree rake.

Before drilling it s best to clamp down the plastic securely to a solid surface and back up the piece you are drilling with a spare piece of plywood underneath. If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. This post seeks to highlight the steps to drill holes without seeking professional help. Press only lightly on the drill the drill must sink itself through the material.

Plexiglass is arguably the most popular replacement for normal glass.